长益皮带输送机清扫器为客户解决了输送高温干粘物料的烦恼

长益皮带输送机清扫器为客户解决了输送高温干粘物料的烦恼

东莞市长益新材料有限公司

（价格请跟客服人员咨询）带式输送机具有长运距、大运量、连续输送等优点，它是煤炭高效开采的关键设备。
国产的煤矿带式输送机在上个世纪90年代开始被大量使用，虽然与国外先进带式输送机相比，仍然存在差距，但是国产带式输送机的使用，确实解决了国内煤矿企业存在的现实问题。

客户问题：山西某煤炭企业使用国产某品牌输送带，单条带式输送带长度为10km，输送带宽度为1200mm,输送机带速为4.5m/s。
我国的煤炭地质条件不一样，该煤炭企业输送的物料高温，且较为坚硬，那些高温细小的物料不止会粘附在皮带表面，同时也会撒漏在皮带回程段下面，给皮带再次增加负荷。
该企业原来使用国内某工厂生产的聚氨酯刮板式清扫器，但是效果较差，表现在：一、聚氨酯刮板的使用寿命太短，基本上不到一个月要换一次，聚氨酯刮板的头部出现明显断裂；二、高温干粘细小颗粒堆积在皮带工作表面，对皮带表面的也是一种考验；三、干粘的细小颗粒堆积，粉尘遍布，环境问题很难解决。
四、堆积在回程皮带处的物料对设备的磨损较大，严重影响生产效率，加大维护成本，同时存在安全隐患。

长益解决方案（1）：长益工程师根据现场情况，分析了原因，建议该煤炭企业使用碳化钨钢刮板二级清扫器。
碳化钨钢头耐高温，适合该企业输送高温干粘物料的恶劣环境，该清扫器安装在皮带回程处，对回程物料的清扫，具有特别优越的清扫效果。
该刮泥板的底座采用聚氨酯材质，利用聚氨酯的缓冲效果，保持刮泥板和皮带之间恒定的压力，有效保护皮带，较少对皮带表面的磨损。

长益解决方案（2）：针对该煤炭企业的实际环境，长益推出第二种清扫器解决方案：长益陶瓷清扫器。
长益陶瓷清扫器采用高纯度的氧化铝陶瓷块配以优质不锈钢材料组装而成，以斜跨的方式安装在皮带机滚筒部，对物料粘度大、高温腐蚀、高温磨损或高温熔蚀以及高速输送带等工作环境中使用，安全可靠，清扫器效果也是不错。

最终结果：该煤炭企业通过权衡，最终选择方案一，使用了长益碳化钨钢清扫器。
该项目负责人后续反馈说，使用碳化钨钢皮带清扫器后，现场环境明显改善，长益的刮板也是原来刮板寿命的6-8倍，大大节约了工厂运营成本，同时设备维修率有所降低，生产效率得到提高。
长益碳化钨钢清扫器对高温干粘物料的清扫效果还不错。

东莞市长益新材料有限公司，十年来，我们只生产和销售带式输送清扫器/聚氨酯清扫器刮板，刮泥板等。
因为专一，我们更专业。
了解更多有关聚氨酯清扫器资讯可以关注我们的公众号“皮带清扫器”。

英文：Chuangyee Belt ConveyorCleaner solves the trouble of conveying high temperature dry sticky materialsfor customers

Dongguan Chuangyee New Materials Co., Ltd. Network: www.cynew.com

(Please consult customer service staff for price) Belt conveyor has theadvantages of long distance, large capacity and continuous transportation. Itis the key equipment for efficient coal mining. Domestic coal belt conveyorshave been widely used in the 1990s. Although there are still gaps compared withforeign advanced belt conveyors, the use of domestic belt conveyors has indeedsolved the problems of domestic coal mining enterprises. Reality.

Customer problem: A coal company in Shanxi uses a domestic brandconveyor belt. The length of a single belt conveyor belt is 10km, the conveyorbelt width is 1200mm, and the conveyor belt speed is 4.5m/s. China's coalgeological conditions are different. The materials conveyed by the coalenterprise are high-temperature and relatively hard. Those high-temperature andsmall materials will not only adhere to the surface of the belt, but also leakunder the belt return section to increase the load again. The companyoriginally used a polyurethane scraper-type cleaner produced by a factory inChina, but the effect was poor. The performance was as follows: 1. The servicelife of the polyurethane scraper was too short, basically changed once in lessthan one month, the cutter head of the polyurethane scraper There is obviousbreakage; Second, high-temperature dry-viscous fine particles accumulate on theworking surface of the belt, which is also a test for the surface of the belt;Third, dry and sticky fine particles are piled up, dust is scattered, andenvironmental problems are difficult to solve. Fourth, the material accumulatedin the return belt has a large wear on the equipment, which seriously affectsthe production efficiency, increases the maintenance cost, and has potential safetyhazards.

Chuangyee Solution (1): Chuangyee engineers analyzed the reasons basedon the site conditions and recommended that the coal enterprise use a tungstencarbide steel cutter secondary cleaner. The tungsten carbide steel cutter headis resistant to high temperature and is suitable for the harsh environment ofthe enterprise to transport high-temperature dry-adhesive materials. Thecleaner is installed at the belt returning stage and has a particularlysuperior cleaning effect on the cleaning of the return material. The base ofthe scraper is made of polyurethane, which uses the buffering effect ofpolyurethane to maintain a constant pressure between the blade and the belt,effectively protecting the belt and less wear on the belt surface.

Chuangyee Solution (2): For the actual environment of the coalenterprise, Cuhangyee launched the second cleaning device solution: ChuangyeeCeramic Cleaner. Chuangyee Ceramic Cleaner is assembled with high-purityalumina ceramic block and high-quality stainless steel material. It isinstalled on the belt roller part in a diagonally inclined manner. It has highviscosity, high temperature corrosion, high temperature wear or hightemperature erosion and high speed. It is safe and reliable to use in theworking environment such as conveyor belt, and the effect of the cleaner isalso very good.

The final result: The coal company passed the trade-off, and finallychose the first option, using the Chuangyee tungsten carbide steel cleaner. Theperson in charge of the project subsequently reported that after using thetungsten carbide steel cutter head cleaner, the site environment wassignificantly improved. Chuangyee's scraper was also 6-8 times longer than theoriginal scraper life, which greatly saved the factory operation cost andequipment maintenance rate. Reduced, production efficiency is improved.Chuangyee tungsten carbide steel cleaner has a good cleaning effect on hightemperature dry sticky materials.

Dongguan Chuangyee New Materials Co., Ltd. For ten years, we onlyproduce and sell belt conveyor cleaners/polyurethane cleaner scrapers,scrapers, etc. please pay attention to our wechat public platform "Beltcleaner" or call 400-833-9008/13925775994/15768614193 directly, we lookforward to your call.